English Español Portugues Pусский Français Deutsch 日本語 한국어 Italiano Nederlands Ελληνικά Svenska Polski ไทย Türk dili हिन्दी Indonesia Melayu Tiếng Việt 中文 dansk Magyar қазақ বাংলা עִברִית čeština Soomaali မြန်မာ فارسی українська norsk Gaeilge беларускі Română ພາສາລາວ Filipino lietuvių Cymraeg македонски Suomalainen slovenský o'zbek اردو հայերեն Igbo български سنڌي Shona සිංහල Hrvatski íslenskur galego català Zulu South Africa Afrikaans isiXhosa ಕನ್ನಡ lëtzebuergesch Indonésia Sunda basa jawa ગુજરાતી Кыргызча тоҷикӣ Србија Twi Hawaii Cebu नेपाल euskara Kurdî frissi יידיש latvija slovenija kiswahili ਪੰਜਾਬ پښتو საქართველოს hua moni bosna తెలుగు தமிழ் Kreyòl ayisyen Eesti Corsica Yoruba Gàidhlig na h-Alba Samoa Монгол Hausa Azərbaycan አማራ Shqipëria Malagasy मराठी മലയാളം Malta ខ្មែរ Chicheva 中文（繁体） ଓଡିଆ Setswana Afrikaans Aymara Башҡорт Türkmenler ትግሪኛ Afaan Oromoo অসমীয়া Kinyarwanda Ilocano Wolof अवधी Oluganda Bikol Fulɓe Kikongo Sango ދިވެހި Lingala मैथिली Tsonga ꯃꯦꯏ ꯊꯥꯏ꯫ brezhoneg Furlan नेवा རྫོང་ཁ Santali Аҧсуа Нохчийн Чӑваш Татар Batak Karo دری Diura Fengyu Eʋegbe Iban Fiji Tonga Inuktitut Nahuatl maaya yucatec Runasimi guarani Qafar Acholi Dinka Luo Lundi isiNdebele Tshivenḓa Sesotho sa Leboa Sesotho sa Borwa Ndumbe Papuan Pidgin Rromani ćhib Thok Nath
产品中心
منزل > مركز المنتج > Conveyor Belt Systems > Steel cord conveyor belts

مركز المنتج

Steel cord conveyor belts

    Steel cord conveyor belts

    Product OverviewSteel cord conveyor belts are high-performance rubber conveyor belts designed for extremely demanding material handling applications. Compared with fabric conveyor belts, steel cord conveyor belts offer significantly higher tensile strength, minimal elongation, and exceptional durability, making them the preferred solution for long-distance, high-capacity, and heavy-load conveying systems.These belts are widely used in large-scale mining operations, cement plants, power stations, ports, steel mills, and bulk material terminals where continuous operation, high reliability, and l...
  • يشارك：
    • اتصل بنا تحقيق
  • صندوق البريد：baxj0312@163.com

Product Overview

steel cord conveyor belts are high-performance rubber conveyor belts designed for extremely demanding material handling applications. Compared with fabric Conveyor Belts, steel cord conveyor belts offer significantly higher tensile strength, minimal elongation, and exceptional durability, making them the preferred solution for long-distance, high-capacity, and heavy-load conveying systems.

These belts are widely used in large-scale mining operations, cement plants, power stations, ports, steel mills, and bulk material terminals where continuous operation, high reliability, and low maintenance costs are critical. With a steel cord reinforced carcass, steel cord conveyor belts provide superior structural stability and operational efficiency under the most challenging working conditions.

1.jpg

What Is a Steel Cord Conveyor Belt

A steel cord conveyor belt is a rubber conveyor belt reinforced with longitudinal steel cords embedded within the rubber matrix. Unlike fabric conveyor belts that rely on textile layers for tensile strength, steel cord conveyor belts use high-tensile steel wires to form the load-bearing core.

This construction results in extremely high tensile strength, very low elongation, and excellent resistance to impact, fatigue, and tearing. Steel cord conveyor belts are specifically engineered for applications requiring long conveying distances, high belt speeds, and heavy material loads.

Key Advantages of Steel Cord Conveyor Belts

Steel cord conveyor belts offer several distinct advantages over traditional fabric conveyor belts.

One of the most significant benefits is minimal elongation under working load, which ensures stable belt tracking and reduces the need for frequent tension adjustments. This characteristic is particularly important for long-distance Conveyor Systems.

Steel cord conveyor belts also provide exceptional tensile strength, allowing them to carry large volumes of material over extended distances with fewer transfer points. This improves system efficiency and reduces energy consumption.

In addition, steel cord conveyor belts demonstrate excellent impact resistance and fatigue performance, enabling them to withstand continuous operation and harsh loading conditions.

Belt Construction and Structural Design

Steel cord conveyor belts are manufactured using advanced engineering techniques to ensure optimal performance and durability.

Steel Cord Reinforced Carcass

The core of the belt consists of parallel high-tensile steel cords arranged longitudinally. Each steel cord is individually coated with brass or zinc to ensure strong adhesion to the rubber compound. This design provides uniform load distribution and exceptional tensile strength.

Top Cover Rubber

The top cover rubber is formulated to resist abrasion, cutting, impact, and environmental exposure. Depending on the application, special rubber compounds can be used to provide additional resistance to heat, oil, fire, or chemicals.

Bottom Cover Rubber

The bottom cover rubber protects the belt from wear caused by rollers and pulleys and contributes to smooth and stable belt operation.

2.jpg

Technical Parameters and Specifications

Steel cord conveyor belts can be customized to meet specific project requirements. Typical technical parameters include:

  • Belt Width: 600 mm – 2400 mm

  • Belt Length: Customized, suitable for long-distance conveying

  • Tensile Strength: 1000 N/mm – 10000 N/mm

  • Steel Cord Diameter: Customized according to belt strength

  • Top Cover Thickness: 6 – 12 mm

  • Bottom Cover Thickness: 4 – 8 mm

  • Elongation at Rated Load: ≤ 0.25%

  • Operating Temperature: -30°C to +80°C (higher with special compounds)

All steel cord conveyor belts are manufactured under strict quality control standards to ensure consistent performance.

Types of Steel Cord Conveyor Belts

Steel cord conveyor belts can be produced in various types to meet different operating requirements.

  • General Purpose Steel Cord Conveyor Belts
    Suitable for heavy-duty bulk material conveying.

  • Heat-Resistant Steel Cord Conveyor Belts
    Designed for conveying hot materials in cement and steel industries.

  • Flame-Retardant Steel Cord Conveyor Belts
    Used in underground mining and fire-sensitive environments.

  • Oil-Resistant Steel Cord Conveyor Belts
    Suitable for conveying oily materials.

  • Rip-Resistant Steel Cord Conveyor Belts
    Designed to prevent belt damage caused by sharp or heavy materials.

Application Scenarios

Steel cord conveyor belts are widely used in industries that require high-capacity and long-distance material handling.

Mining Industry

Used in open-pit and underground mining for coal, iron ore, copper ore, and other minerals.

Cement Industry

Applied in raw material conveying, clinker transport, and finished cement handling.

Power Plants

Used in coal handling systems and ash conveying systems.

Ports and Bulk Terminals

Used in ship loading and unloading systems with high throughput requirements.

Steel and Metallurgy

Applied in raw material handling and slag conveying operations.

3.jpg

Long-Distance and High-Capacity Conveying

Steel cord conveyor belts are particularly suitable for long-distance conveyor systems, often exceeding several kilometers. Their low elongation and high strength allow for fewer drive stations and reduced maintenance requirements. This makes them ideal for large-scale industrial projects and EPC installations.

Installation Guidelines

Proper installation is critical to the performance and longevity of steel cord conveyor belts.

Before installation, the conveyor structure should be thoroughly inspected for alignment and cleanliness. Rollers and pulleys must be properly aligned and free of defects. During installation, belt tension should be applied gradually and evenly to avoid damaging the steel cords.

Vulcanized splicing is strongly recommended to maintain belt strength and integrity.

Operating Instructions

Steel cord conveyor belts should be operated within their designed load capacity and speed limits. Proper material loading and distribution help minimize localized stress and extend belt life.

Avoid sudden starts and stops whenever possible, as these can create excessive tension in the belt. Conveyor systems should be equipped with appropriate protection devices to prevent belt damage.

Maintenance and Inspection

Regular inspection and maintenance are essential for ensuring long-term reliable operation.

  • Inspect belt surfaces for wear or damage

  • Monitor belt tension and alignment

  • Check splices regularly

  • Ensure rollers and pulleys are in good condition

Preventive maintenance reduces the risk of unexpected downtime and extends belt service life.

Common Problems and Solutions

Belt Slippage
Usually caused by insufficient tension or worn pulleys.

Steel Cord Exposure
May occur due to severe surface damage or incorrect belt selection.

Splice Failure
Often caused by improper splicing procedures or poor maintenance.

Correct belt selection and proper maintenance help prevent these issues.

How to Choose the Right Steel Cord Conveyor Belt

Key selection factors include conveying distance, material type, load capacity, belt speed, and environmental conditions. Consulting with an experienced steel cord conveyor belt manufacturer ensures proper belt design and optimal system performance.

Customization and Special Solutions

We offer a wide range of customization options, including:

  • Belt width and tensile strength

  • Special rubber compounds

  • Rip detection systems

  • Endless or vulcanized splices

  • OEM branding and packaging

Customized solutions ensure maximum performance in specific applications.

Manufacturing Process and Quality Control

Steel cord conveyor belts are produced using advanced steel cord treatment, rubber calendering, and controlled vulcanization processes. Each belt undergoes comprehensive testing, including tensile strength, adhesion, elongation, and fatigue tests.

Packaging and Transportation

Belts are securely packaged using reinforced materials to prevent deformation and damage during transportation. Proper packaging ensures belts arrive ready for installation.

Frequently Asked Questions (FAQ)

What makes steel cord conveyor belts different from fabric belts?
Steel cord belts offer higher strength, lower elongation, and better performance for long-distance conveying.

Are steel cord conveyor belts suitable for outdoor use?
Yes, they are designed for both indoor and outdoor applications.

Can steel cord conveyor belts be customized?
Yes, specifications and performance characteristics can be customized.

What is the typical service life?
Service life depends on operating conditions, but steel cord belts typically last longer than fabric belts.

Why Choose Our Steel Cord Conveyor Belts

As a professional steel cord conveyor belt manufacturer and supplier, we provide reliable products, advanced technical solutions, and professional support. Our belts are designed to meet the highest industrial standards and deliver long-term performance in demanding applications.

Conclusion

Steel cord conveyor belts represent the highest level of performance in conveyor belt technology. With superior tensile strength, minimal elongation, and exceptional durability, they are the ideal solution for long-distance and heavy-duty material handling. Choosing high-quality steel cord conveyor belts ensures reliable operation, reduced maintenance costs, and improved production efficiency.


العلامات ذات الصلة： heavy duty conveyor belt steel cord conveyor belt steel cord rubber conveyor belt

رسالة عبر الإنترنت

الرجاء إدخال عنوان بريد إلكتروني صالح
رمز التحقق لا يمكن أن يكون فارغا

المنتجات ذات الصلة

يستخدم هذا الموقع ملفات تعريف الارتباط لضمان حصولك على أفضل تجربة على موقعنا.

يقبل يرفض